A New Era in Dental Aesthetics: 3D-Printed Bleaching Trays and Micro-Invasive Solutions

clear retainers

By: Dr. Anna Babczyńska-Staszewska
This topic originally appeared on dmg-connect.com. Dr. Anna gave permission to igniteDDS to share with our readers. [click to open PDF]

A female patient (age 25) with chalky white opaque areas covering the middle and incisal thirds of upper central incisors was looking for aesthetic treatment. (Fig. 1).

Fig. 1: Initial situation before treatment

A decision was made to treat the lesion using micro-invasive treatment to fulfill the patient’s desire for an aesthetic smile. Bleaching and resin infiltration treatment with Icon (DMG) were proposed.

Preparation of BleachingTrays

The patient’s teeth were scanned with the 3Shape TRIOS 4 intraoral scanner (Fig. 2).

Fig. 2: Scanning with 3Shape TRIOS 4 treatment

The treatment started with home bleaching using the White Dental Beauty carbamide peroxide (CP) gels. Trays were designed using DMG DentaMile connect CAD software and printed in a DMG 3Demax with LuxaPrint Ortho Flex resin.

The design and printing of bleaching trays are undertaken by a dental technician. The process begins with sending the patient’s STL files via the DentaMile connect platform. Subsequently, the bleaching tray design procedure is initiated at the dental lab, followed by the production of the finalized trays.

The reason why DentaMile connect was chosen for design was because of its user-friendly interface, three-step design process, guided workflow and compatibility with 3D printing. The design’s precision in home bleaching gel minimized gel leakage and gingival irritation. The user-friendly and intuitive handling, along with economic efficiency and time savings, validated its selection. (Fig. 3-8).

 

Bleaching

Home bleaching lasted five weeks. During the first week, the patient bleached only the upper arch using 10% carbamide peroxide (CP) White Dental Beauty Gel. Subsequently, for the following week, the patient applied a 16% (CP) gel. In the third week, the patient bleached only the lower arch using 10% (CP) gel, and in the fourth week, a 16% (CP) gel was used. In the fifth week, the patient bleached both dental arches simultaneously using a 16% (CP) gel.

Fig. 9: Handing over the bleaching trays to the patient

The patient worethe bleaching tray for eight hours per day. This method, proposed by Professor van Heywood, serves to minimize sensitivity and encourage patient. 

Fig. 10: After 5 weeks of bleaching compliance with the bleaching regimen

The patient reported follow-up visits every week (Fig. 9 and 10).

Microabrasion and Resin Infiltration Treatment with Icon Vestibular

Two weeks after the bleaching was completed, further treatment was performed. The final stage of the treatment involved microabrasion and resin infiltration using Icon Vestibular (DMG).

First, a rubber dam was applied to achieve a dry and clean work field. Microabrasion (Opalustre) and air abrasion were performed to clean and smooth the surface and to gain initial access to the porosities (Fig. 11).

Fig. 11: Microabrasion procedure. Pre-treatment before infiltration with Icon Vestibular (DMG) – air abrasion

Etching with Icon Etch was performed for two minutes, and then Icon Dry was applied. Once the white spots had disappeared after application of Icon Dry, the enamel was ready to be infiltrated. The etching-drying cycle was performed five times. Finally, the Icon Infiltrant was applied in two steps.

The first application was performed for four minutes, with the surface protected from ambient light. The time was extended because no satisfactory effect had been obtained after three minutes. By extending the infiltration time to four minutes, the stain became invisible. Then excess resin was removed, and light curing was performed for 40 seconds (Fig. 12). 

 

The loss of substance of enamel due to the combination of microabrasion and acid erosion was restored with Ecosite Elements Layer EL composite material. The shade was selected at the beginning of the visit, before placing the rubber dam (Fig. 13). 

 

Finishing and polishing were performed with the Profin® Reciprocating System and EVE DIACOMP® PLUS TWIST. Transillumination using white light was performed to check how effective the method had been.

Conclusion

The incorporation of the DMG bleaching tray workflow further reinforces the effectiveness of the treatment. This workflow ensures superior results by providing a precise bleaching gel reservoir, preventing gel leakage and avoiding gingival irritation.

Additionally, the absence of model preparation and thermoforming significantly streamlines the process, eliminating a considerable portion of both labor and material costs.

Furthermore, it is worth noting that the patient’s positive experience with wearing the bleaching tray – marked by the absence of hypersensitivity or gum irritation – attests to the comfort and success of this approach. (Fig. 14).

Fig. 14: Before and After

 

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Rosie, RDH

Rosie, RDH

I had the pleasure of working with Candy as a dental hygiene consultant over the course of several months, and her...
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Rosie, RDH

I had the pleasure of working with Candy as a dental hygiene consultant over the course of several months, and her impact on both our hygiene department and overall practice was exceptional. Candy is highly knowledgeable, approachable, and genuinely invested in the success of the team. She is an excellent listener who takes the time to understand challenges and provide practical, effective solutions. One of the qualities I appreciated most was her accessibility, she was always available to answer questions, offer guidance, or return a call when needed. Her hands-on approach and commitment to helping our team succeed were evident in every interaction. Candy’s focus extends beyond productivity and practice growth; she truly cares about the people within the practice and works to create a supportive, collaborative environment. As a fellow dental hygienist, it was especially refreshing to work alongside someone who shares a similar philosophy and approach to patient care, team development, and practice success. We view many aspects of dentistry and hygiene through the same lens, which made collaboration seamless and productive. Having the opportunity to work with another hygienist who understands the challenges, opportunities, and importance of our role was invaluable. The hygiene modules she developed were incredibly valuable. They were well organized, easy to follow, and provided clear, actionable guidance. The accompanying handouts and resources gave our team the tools and confidence needed to implement new concepts successfully. Her training materials were practical, relevant, and tailored to the real-world needs of a busy dental practice. Candy’s expertise and dedication to excellence have made a lasting impact on our team. I would highly recommend her to any dental practice looking to strengthen its hygiene department, improve systems, and support the growth and success of its team. She is a true asset to any practice fortunate enough to work with her.
Rosie, RDH
Dr. Justin Elikofer

Dr. Justin Elikofer

Our story with IgniteDDS began almost five years ago when my wife and I purchased an established fee-for-service practice. At...

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Dr. Justin Elikofer

Our story with IgniteDDS began almost five years ago when my wife and I purchased an established fee-for-service practice. At the time, we promised the team that everything would stay the same. The practice was thriving, and from the outside it seemed clear they had found a successful recipe for success. Our goal wasn't to change it—we simply didn't want to mess it up.

What we discovered was that while everyone wanted the outcome of success, there wasn't alignment around how we achieved it or measured it. Success in room 1 wasn't the same as Room 2. It took us nearly four years to fully understand that because we were doing well. During that time, we also realized we weren't leading as effectively as we could have been. We weren't communicating a clear vision, establishing consistent standards, or implementing clear protocols. Instead, we allowed people to continue doing things their own way. Some team members appreciated that freedom, while others felt frustrated by the lack of consistency and direction.

After four years, we found ourselves at a crossroads. We felt stuck. Morale was low and we weren't sure we could get the practice where we wanted it to go on our own.

As owners who value relationships as much as results, David immediately stood out to us. His personality was authentic, approachable, and trustworthy. He was someone we could see ourselves learning from and building a genuine relationship with. Being local was a bonus, but what really resonated with us was that his vision for practice growth, demonstrated through his own private practice, closely mirrored our own. He had already built the type of practice we wanted to create.

This stood in contrast to many other consultants we spoke with, whose focus seemed to be on PPO models and increasing volume. David's experience aligned with the type of practice we wanted to build: a high-touch, high-end patient experience centered on quality rather than quantity.

The IgniteDDS team—David, Dawn, and Candy—started by helping us understand where we truly stood. Through discovery, data gathering, and DISC assessments, they helped us identify opportunities for improvement and build a foundation for long-term growth. Rather than jumping straight to solutions, they gave us clarity.

Candy's coaching was instrumental in aligning our hygiene department and our office as a whole with the hygiene department. With her help, we were able to improve the patient experience and new patient process.

We also tackled practical issues that had become major challenges, including an accounts receivable system that was largely out of control. IgniteDDS didn't just point out problems—they provided systems and processes to solve them.

One of the most valuable aspects of the relationship was having experienced coaches to help us navigate team conflict and leadership challenges. As practice owners, those situations can feel isolating. Having a trusted team to walk through difficult conversations and decisions was invaluable.

Another large impact came through our office managers' work with Dawn. Rather than relying on the doctors to drive every initiative, IgniteDDS empowered our office managers to take ownership of the process and lead from within the organization. They embraced that responsibility wholeheartedly. No challenge was too large or too small. Dawn consistently met them where they were and helped them develop the confidence and skills to lead. The answer was rarely, if ever, "no." Instead, it was, "Let's figure out how."

Today, our practice is more aligned, more accountable, and better equipped to deliver the experience we've always envisioned. We have clearly defined protocols, team agreements, and expectations that simply didn't exist before. Our collections have improved significantly, particularly through implementing systems that helped us address and recover outstanding balances.

If we could offer one piece of advice to another practice owner considering IgniteDDS, it would be to identify the team members who are willing to take ownership and invest in their growth. Share your vision with the IgniteDDS team, trust the process, and allow them to help shape your team into the organization you want to become.

Working with IgniteDDS has been one of the most impactful investments we've made in our practice, our team, and our own growth as leaders. Are things perfect? No. Are we closer? Absolutely, yes!

Dr. Justin Elikofer
Dr. Sanjie Jackson

Dr. Sanjie Jackson

I was running on empty, and honestly, everyday I thinking of my exit strategy when I met Dr David Rice. ...
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Dr. Sanjie Jackson

I was running on empty, and honestly, everyday I thinking of my exit strategy when I met Dr David Rice. As the sole owner of two dental practices, I knew I couldn't continue trying to do everything on my own. Not if I wanted to grow and lead at a higher level. Partnering with IgniteDDS has been, hands down, one of the best investments I've made for both my practices and my team. Just halfway through my first year with IgniteDDS, the impact has already been remarkable. The knowledge, systems, accountability, and leadership development they have provided have transformed the way we operate. Not only have I gained valuable tools and insights as an owner, but my entire team is getting empowered with skills and confidence that are helping us elevate every aspect of our patient experience and practice performance. What sets IgniteDDS apart is the genuine commitment they have to their clients' success. Their guidance is practical, actionable, and tailored to the everyday realities of me running two dental practices. I am incredibly grateful for Dr. David Rice, Dawn, Candy, and the entire IgniteDDS team. Their expertise, continuous encouragement, and unwavering support have made me feel like I am not alone on this journey. If you're a practice owner looking to strengthen your leadership, improve your systems, and create sustainable growth, I cannot recommend IgniteDDS highly enough. The value they provide is truly exceptional, and I am excited to see what the rest of this journey brings.
Dr. Sanjie Jackson
Alyse Berta

Alyse Berta

Dawn, thank you for the great advice and guidance you’ve shared as we work on improving our practice's efficiency. I...
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Alyse Berta

Dawn, thank you for the great advice and guidance you’ve shared as we work on improving our practice's efficiency. I truly appreciate your support and the time you’ve taken to help us move forward in a more streamlined and effective way. Your insight has been incredibly valuable and is helping us make meaningful progress.
Alyse Berta
Dani S.

Dani S.

IGNITEDDS has made a real difference in our practice and in my role as office manager. The support I’ve received has...
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Dani S.

IGNITEDDS has made a real difference in our practice and in my role as office manager. The support I’ve received has helped me grow with more confidence and clarity, and our systems and leadership have improved because of it. Dawn has been an incredible support to me personally, always present, approachable, and truly invested in our success. I never feel alone when challenges come up, and that level of guidance and encouragement has been invaluable. IGNITEDDS doesn’t just support practices; they support the people behind them.
Dani S.
Eva B.

Eva B.

Working with IGNITEDDS Coaching has been such a great experience! Having David as a dentist makes a huge difference. He truly...
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Eva B.

Working with IGNITEDDS Coaching has been such a great experience! Having David as a dentist makes a huge difference. He truly understands the day-to-day challenges we face in practice. His insight makes their guidance practical, relevant, and easy to implement. Working alongside Dawn has been such a gift! She’s always available to answer questions, talk through ideas, and help us find the right solutions. Her advice is thoughtful, effective, and supportive. It hasn’t just helped me, it’s positively impacted our entire team and elevated our patient experience. I’m incredibly grateful to partner with Ignite as we continue to grow, strengthen our team, and serve our patients at a higher level.
Eva B.
Kylinn Tucker, RDH

Kylinn Tucker, RDH

I had an amazing experience with the IGNITEDDS Coaching program. Especially since I am a new hygienist, everything...
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Kylinn Tucker, RDH

I had an amazing experience with the IGNITEDDS Coaching program. Especially since I am a new hygienist, everything you guys shared was so helpful. It’s evident that you guys prioritize each individual team member of a dental office and do everything you can to make the environment and schedule run as smoothly and efficiently as possible. I learned so much about treatment planning, Dentrix, scheduling, teamwork, and overall ways to continue improving as a new grad. I wish every dental office had the opportunity to complete this program.
Kylinn Tucker, RDH
Dr Ben Truong

Dr. Ben Truong

It was great working with a team to help bring out the best in each of us. Our team is ...
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Dr. Ben Truong

It was great working with a team to help bring out the best in each of us. Our team is small, but we work closely together to provide a great patient experience, while having fun at work as well! Your team was able to help us learn to work together, with each person having a vital role in providing care to the patient! Helping us all become streamlined and on the same page will help us become an even more successful practice!
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Dr. Ronnetta Sartor

Dr. Ronnetta Sartor

The 90-Day Jump Start has been transformative for our office. Dawn and Dr. Rice guided us through implementing essential systems ...
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The 90-Day Jump Start has been transformative for our office. Dawn and Dr. Rice guided us through implementing essential systems and processes, from new patient calls to treatment planning and case acceptance. Their focus on patient care and team accountability has helped us create better structure, improve work/life balance, and stay aligned with our goals. In a short time, our practice has grown tremendously.
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Dr. Chandler Oldenburg

Dr. Chandler Oldenburg

IGNITEDDS has been truly transformative for our practice. Within just a few months, our accounts receivable collections increased by $30K, ...
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IGNITEDDS has been truly transformative for our practice. Within just a few months, our accounts receivable collections increased by $30K, and our operations became far more streamlined. Their clear procedures and policies gave our team structure and confidence, while their step-by-step ownership guidance addressed our specific challenges. Thanks to David and Dawn, we feel more organized, empowered, and aligned than ever before. I highly recommend IGNITEDDS to any practice ready to grow and strengthen its foundation.
Dr. Chandler Oldenburg

Dr. Anna Babczyńska-Staszewska

My name is Anna Babczyńska-Staszewska, I am a dentist and I specialize in the treatment of tooth discoloration using the Icon resin infiltration method and whitening. I have been using Icon for almost 10 years and have treated over 1,000 teeth with it. I defended my PhD on this very topic. I am also the only expert in Poland (Key Opinion Leader) signed by DMG in the field of Icon resin infiltration. I conduct stationary training (for doctors and hygienists), webinars and individual training for offices. You can find me on Instagram @anna.the.dentist.

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